Thermal Transfer Labels Guide

 

 

 

 

Barcode Printer Types

The primary use of thermal transfer labels is in the printing of bar code labels. This is accomplished with the use of bar code printers, which are available in fixed sizes of 4, 6, or 8 inches in width. The main function of these printers is in the production of barcode labels for product identification and or shipping purposes. Barcode printers generally employ either direct thermal printing or thermal transfer printing.

Direct thermal printers use a heated printhead, which creates a thermal chemical on paper that has been treated; causing the paper to turn color, usually black creating the desired image. Labels produced by direct thermal printers must be protected from exposure to heat, direct sunlight, and chemical vapors.

Thermal transfer barcode printers, press the thermal print head onto the label and over the platen, which is a rubber roller. Sandwiched between the print head and the label is the thermal transfer ribbon. This is a polyester film that has been coated with a waxy ink resin. As the label and ribbon are pressed beneath the printhead, tiny pixels located across the printhead are heated, melting the ink resin, and transferring it from the polyester film onto the label. Once the ink has been transferred to the label, the pixels are cooled. The total amount of time for this process to occur is approximately 203 dots per inch or 300 dpi. However, because technology is ever improving, there are several manufacturers that now have printers as faster as 600 dpi.

The demand for high print speeds has created very sophisticated label printers, many of which are equipped with larger memories and very powerful processors, allowing them to produce labels at the same speed as the print mechanism. In order to achieve speeds such as this, the thermal label printers must use an internal description language, which permits the label to be planned and designed in the printers' memory prior to the actual printing.

Each barcode printer manufacturer has its own unique and often complex language. An example of this language would be the controlling computer transmits a series of codes to the printer. These codes are the requested barcode's specifications, including size and location of placement on the label, as well as the data to be printed as a barcode. Then using pre-defined algorithms, the printer constructs the barcodes. Barcodes have very stringent rules for accurate printing, which ensures its readability under a variety of circumstances.


 


 

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